February 2005

Failing to consolidate small shipments

One of the single largest potential gold mines for cost savings is the ability to consolidate small Shipments.  Reductions in costs of as much 40 to 80% are possible, and surprisingly, simultaneously improving customer service levels! Large volumes of small shipments demand a good program of consolidation in order to optimize the best possible cost/service/benefit options. ([1]) A lot of shippers try to do this on a manual basis, which is better than nothing, but not MUCH better!

However, no automated order processing system should be installed without substantial attention to creating a program for a computerized assisted order consolidation program. The computerized system should have the ability for the transportation group to automatically check orders on the day an order is scheduled to ship, check orders scheduled on the prior day and checking orders scheduled on the day after the scheduled day to the same zip code and also to contiguous zip zones for possible consolidation.  This capability must be part of any good order processing system in order to obtain the maximum benefits out of a consolidation program. 

In addition there are other “paper work” savings such as eliminating the need for individual bills of lading, and the invoicing is expedited with fewer invoices, fewer accounts receivables because of fewer check payments etc.  These savings could very well be as important as the freight dollar savings. Order handling, and the rules of handling and an understanding why the decision has been made must be fully understood by everyone directly and indirectly affected by the execution of these rules.

Importantly, all of these entities should be involved in the development of these rules that will have a profound affect on each area of responsibility. The ability to minimize or eliminate the need for carriers to make more than a single pick-up on the same day also reduces his unit pick up costs and helps improve service on the delivery to your customer. But it also saves you the difference in your costs.  For instance, paying three minimum charges of three LTL shipments from Boston to Chicago to the same consignee and totaling 500 pounds, costs $241.44 vs. $104.50 as a 500 pound  consolidated 500 lb. shipment or savings of 57%! ([2]) But in the final analysis, it is the logistics group that has to design, initiates, AND sell the program to everyone in the “Team Group A.” Then if approved, Logistics is charged with the responsibility of properly implementing and administering this program in order to achieve the maximum possible benefits.
 

[1] -Rates as of 7-30-01 from Yellow Freight – Existing discount not calculated but would be additional savings.
[2] See “Consolidation 101”– By: Matt Bernstein – PARCEL SHIPPING & DISTRIBUTION 2001 – Special issue October 2001


 


 

 


 

 

 

 

 


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